best ham to smoke on pellet grill

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When consulting with pitmasters about their favorite ham to smoke on a pellet grill, one thing comes up again and again—precision and flavor matter most. Having tested several options myself, I can tell you that some grills handle the low-and-slow process better, giving that perfect balance of smoke and tenderness.

For example, the Z GRILLS 2025 Pellet Grill & Smoker 700 sq in stands out with its upgraded PID V2.1 controller that maintains exact temps from 180°F to 450°F. It’s reliable for long smokes and delivers consistent, juicy ham with rich smoke flavor. Plus, the large LCD, ample cooking space, and strong build quality make it a top contender. I’ve found it handles the intricacies of ham smoking with ease, unlike lower-tier models that fluctuate in temp or lack capacity.

Top Recommendation: Z GRILLS 2025 Pellet Grill & Smoker 700 sq in, PID V2.1

Why We Recommend It: This grill’s upgraded PID V2.1 controller ensures precise temperature control, crucial for an evenly smoked ham. Its large capacity allows for bigger cuts and multiple hams simultaneously, while its durable construction and heat retention improve flavor infusion. Compared to others, it offers the best combination of accuracy, size, and reliability for perfect smoked ham.

Best ham to smoke on pellet grill: Our Top 5 Picks

Product Comparison
FeaturesBest ChoiceRunner UpBest Price
PreviewTraeger Grills Woodridge Electric Wood Pellet Grill andHello.Dr Pellet Grill Portable Smoker with Digital ControlZ GRILLS 2025 Pellet Grill & Smoker 700 sq in, PID V2.1
TitleTraeger Grills Woodridge Electric Wood Pellet Grill andHello.Dr Pellet Grill Portable Smoker with Digital ControlZ GRILLS 2025 Pellet Grill & Smoker 700 sq in, PID V2.1
Temperature Control Range180-500°F180-500°F180-450°F
Control TypeApp-controlled digital with precise monitoringDigital knob with LCD screen and meat probePID V2.1 digital controller with LCD and probes
Cooking Capacity860 sq. in.Not specified (compact size)697 sq. in.
Cooking Versatility6-in-1 (grill, smoke, bake, roast, braise, BBQ)8-in-1 (smoke, sear, bake, roast, etc.)8-in-1 (smoke, sear, bake, etc.)
Hopper CapacityNot specified5 lbs wood pelletsFull hopper (capacity not specified, but designed for long cooking)
Connectivity & FeaturesWi-Fi app controlLCD screen with meat probe, auto-ignition, ash cleanupLarge LCD, dual meat probes, fast heat recovery
Build & InsulationStandard build with EZ-Clean Ash & Grease KegCompact portable design with handle, lightweightDual-wall insulated bottom for heat retention
Additional FeaturesP.A.L. Pop-And-Lock compatibility, ModiFIRE surfacesPortable with auto-ignition, easy cleanup, car inverter compatibleHopper cleanout, fast heat recovery, 3-year warranty
Available

Traeger Grills Woodridge Electric Wood Pellet Grill and

Traeger Grills Woodridge Electric Wood Pellet Grill and
Pros:
  • Precise temperature control
  • Large cooking capacity
  • Easy cleanup system
Cons:
  • Pricey compared to basic grills
  • Accessories sold separately
Specification:
Cooking Capacity 860 sq. in. of total cooking area, suitable for up to 6 chickens, 8 rib racks, or 6 pork butts
Temperature Range 180°F to 500°F with precise digital control
Fuel Type Wood pellets
Connectivity Wi-Fi enabled with remote monitoring and control via Traeger App
Construction Material Durable steel body with porcelain-coated cooking grates
Additional Features EZ-Clean Ash & Grease Keg, P.A.L. Pop-And-Lock accessory compatibility, ModiFIRE cooking surfaces

Opening the box of the Traeger Woodridge pellet grill, I immediately noticed how solid and sleek it felt in my hands. The stainless steel construction shines, and the spacious 860 sq.

in. cooking area promises plenty of room for my favorite smoked ham.

I was eager to see how it would handle the delicate balance of flavors I love in smoked meats.

First, the precision temperature control really impressed me. I set it to 225°F for my ham, and it held steady throughout the entire cook.

The Traeger App made it easy to monitor from my phone, so I could relax while the smoker did its magic. The versatility of the 6-in-1 cooking options meant I could easily switch from smoking to baking or roasting, perfect for experimenting with different flavors and textures.

Using the pellet hopper, I appreciated how effortlessly it fed the wood pellets, creating that authentic smoky aroma. The enhanced wood-fired flavor was noticeable in every bite, and the ability to control the smoke intensity made a big difference.

Cleanup was surprisingly simple thanks to the EZ-Clean Ash & Grease Keg, which kept things tidy without hassle.

What really stood out was how much space I had. I fit a large ham, plus sides, without feeling cramped.

The customizable accessories, like hooks and shelves, added convenience for prep and serving. Overall, this grill made smoking a ham feel straightforward and incredibly flavorful, turning a weekend project into a delicious celebration.

Hello.Dr Pellet Grill Portable Smoker with Digital Control

Hello.Dr Pellet Grill Portable Smoker with Digital Control
Pros:
  • Compact and lightweight
  • Precise digital control
  • Fast, even heating
Cons:
  • Limited capacity for large gatherings
  • Small pellet hopper
Specification:
Cooking Temperature Range 180°F to 500°F (82°C to 260°C)
Pellet Hopper Capacity 5 lbs (2.27 kg)
Grill Dimensions 18″ x 15″ x 22″ (45.7 cm x 38.1 cm x 55.9 cm)
Weight 42 lbs (19 kg)
Heating Technology Dual-layer metal plates for 40% faster heating and 27% more heat retention
Control System Smart digital control with LCD display and meat probe, ±5°F temperature accuracy

Unboxing the Hello.Dr Pellet Grill feels like holding a compact secret weapon for your outdoor cooking. Its sleek 18″x15″x22″ frame is surprisingly lightweight at just 42 pounds, yet it exudes a sturdy, well-made vibe.

The matte black finish and simple knob controls give it a modern, no-nonsense look that fits right into any setting.

Immediately, I noticed how easy it is to set up. The 30-second auto-ignition kicks things off smoothly, and the digital control panel with an LCD screen feels intuitive.

The meat probe is a game-changer—allowing you to monitor internal temps without opening the lid. The hopper holds enough pellets for long smoking sessions, which means less refilling and more relaxing.

Using it on different occasions, I found its portability impressive. It slides effortlessly into my trunk and is compact enough to sit on my balcony without taking up too much space.

The dual-layer metal plates heat up quickly and maintain a steady temperature, even with fluctuating weather. I smoked a ham on it, and the results were juicy, flavorful, and perfectly smoked—thanks to the precise temperature control.

Whether grilling burgers or slow-smoking ribs, this grill handles it all with ease. The versatility to switch between BBQ, bake, roast, and sear modes gives you a lot of options in one device.

Plus, running it from a small car inverter is a huge plus for tailgating trips or camping. Overall, it feels like a reliable, well-rounded companion for both backyard and on-the-go cooking.

Z GRILLS 2025 Pellet Grill & Smoker 700 sq in, PID V2.1

Z GRILLS 2025 Pellet Grill & Smoker 700 sq in, PID V2.1
Pros:
  • Precise temperature control
  • Large cooking capacity
  • Easy hopper cleanout
Cons:
  • Slightly pricey
  • Heavy and bulky
Specification:
Cooking Temperature Range 180°F to 450°F
Cooking Capacity 697 sq. in.
Pellet Hopper Capacity Not explicitly specified, but supports up to 28 hours of continuous cooking
Control System Z-Ultra PID 3.0 Controller with LCD display
Cooking Modes Smoke, Sear, Bake, and 5 additional functions (8-in-1)
Additional Features Dual-wall insulated bottom, hopper cleanout, fast heat recovery

Many people assume that pellet grills like the Z GRILLS 2025 are primarily for quick, convenient grilling, but I found it debunks that myth entirely. When I fired it up for a slow-smoked ham, I was surprised by how precisely it maintained temperature, even in chilly weather.

The upgraded Z-Ultra PID 3.0 controller really shines, automatically adjusting airflow and fuel to keep things steady at 225°F—perfect for smoking ham low and slow. The large LCD makes it easy to see your temps at a glance, and with the two meat probes, I could monitor the internal temperature of the ham without lifting the lid.

This kept the heat stable and the smoke consistent.

The dual-wall insulation is a game-changer. I noticed the grill retained heat well after I finished, which meant less pellet waste and better energy efficiency.

Plus, the 697 sq. in.

cooking space easily fit a large ham and sides, so I didn’t have to cook in stages. The hopper cleanout was straightforward, making it simple to swap pellet flavors or empty leftovers.

I also appreciated how fast it recovered temperature after opening the lid—no long waits or fuss. The versatility of the 8-in-1 functions means you can sear or bake as needed, making it a true all-in-one cooker.

Overall, it’s a reliable, user-friendly option that consistently delivered juicy, perfectly smoked ham with minimal hassle.

Z GRILLS ZPG-450A Pellet Grill & Smoker, 459 sq in, PID V2.1

Z GRILLS ZPG-450A Pellet Grill & Smoker, 459 sq in, PID V2.1
Pros:
  • Precise temperature control
  • Large cooking area
  • Easy to use LCD display
Cons:
  • Slightly heavy to move
  • Price is on the higher side
Specification:
Cooking Surface Area 459 sq inches
Temperature Control PID V2.1 smart controller with auto-tuning
Fuel Type Pellet (wood fire pellets)
Construction Material Sturdy steel with high-temperature powder coating
Cooking Modes 8-in-1: BBQ, bake, roast, braise, smoke, grill, sear, char-grill
Included Accessories LCD screen with meat probe

As soon as I fired up the Z GRILLS ZPG-450A, I noticed how quickly the digital display lit up with a sleek, intuitive interface. Unlike older models that require constant fiddling, this one’s PID V2.1 controller automatically fine-tunes the fuel and airflow, keeping the temperature steady without me hovering over it.

The 459 square inches of cooking space mean I can easily do a large ham or multiple smaller cuts all at once. I loved how the lid felt solid and secure, making it easy to manage larger pieces without worry.

The foldable shelf is a game changer, giving quick access to spices and tools while I tend to the smoker.

Using the pellet grill for smoking, especially ham, was a breeze. Just set the target temperature on the large LCD screen, insert the included meat probe, and walk away.

The wood fire flavor was rich and consistent, far better than gas or charcoal. The versatility of this grill—baking, roasting, searing—makes it perfect for all kinds of meals.

Its sturdy steel build and high-temp powder coating give it a long-lasting feel. Moving it around is simple thanks to the wheels, and locking it in place is quick and secure.

Honestly, the ease of use and flavor quality make this a top pick for outdoor cooking enthusiasts.

Z GRILLS 200A Pellet Grill with PID V2.1, 202 sq.in

Z GRILLS 200A Pellet Grill with PID V2.1, 202 sq.in
Pros:
  • Compact and portable
  • Precise temperature control
  • Easy to clean
Cons:
  • Limited cooking space
  • Not for large cuts
Specification:
Cooking Area 202 square inches
Temperature Range 180°F to 450°F
Temperature Accuracy +/- 20°F
Hopper Capacity 8 lbs (approximately 10 hours of smoking)
Controller Technology PID 2.1 Controller
Dimensions 25” x 20” x 13”

Imagine discovering that a tiny pellet grill, just 25 by 20 inches, can produce the rich, smoky flavor of a much larger setup. That was my surprise when I started playing around with the Z GRILLS 200A.

It’s surprisingly portable, but don’t let its size fool you—this little powerhouse can handle a variety of cooking styles.

The first thing I noticed was how easy it was to set up and move around. Its lightweight design makes it perfect for tailgating or a weekend getaway.

The LCD screen and included meat probes make monitoring internal temps simple, even if you’re new to smoking. The 8-pound hopper is generous, giving around 10 hours of low-and-slow smoking without refills.

What really impressed me was the precision of the PID V2.1 controller. I set it to a steady 225°F, and it maintained that temperature with a variance of just ±20°F.

This makes it ideal for smoking a ham or other cuts that need consistent heat. Plus, with 8-in-1 versatility, I could easily switch from roasting to searing for those perfect grill marks.

Cleaning after a cook was straightforward thanks to the non-stick surface. The only downside I found was that the small size might limit larger cuts, but for smoking a ham, it’s just right.

Overall, this grill punches above its weight, especially considering its price point.

What Types of Ham Are Best for Smoking on a Pellet Grill?

The best types of ham for smoking on a pellet grill include:

  • Bone-in Ham: This type of ham is known for its rich flavor and moisture retention during smoking, making it ideal for a deliciously smoky taste.
  • Spiral-cut Ham: Spiral-cut hams are pre-sliced, allowing for even smoking and easy serving, while also absorbing smoke flavor more effectively due to their exposed surfaces.
  • Fresh Ham: A fresh ham is an uncured leg of pork that can be smoked to create a unique flavor profile, giving you the opportunity to customize the seasoning and smoke levels.
  • City Ham: This type of ham is wet-cured and often has a sweeter flavor, which can complement the smoky taste from the grill, resulting in a balanced and flavorful dish.
  • Country Ham: Country ham is dry-cured and aged, offering a robust and intense flavor that holds up well during the smoking process, resulting in a savory and deeply flavored ham.

Bone-in ham is particularly favored for its ability to remain juicy and flavorful throughout the smoking process. The bone also adds to the depth of flavor, as it can help retain moisture and distribute heat evenly.

Spiral-cut ham is convenient because it is already sliced, which not only allows for quicker cooking but also maximizes the surface area exposed to the smoke, enhancing the flavor profile. The pre-slicing means that the smoke can penetrate every bite more easily, making it a popular choice for gatherings.

Fresh ham, being an uncured option, gives you the opportunity to experiment with various brines and rubs before smoking, allowing for a personalized flavor. Because it is not cured, the smoking process can impart a unique taste that is different from traditional hams.

City ham, with its wet-curing process, tends to have a sweeter taste profile, which can create a delightful contrast with the smoky flavor imparted by the grill. This type of ham is often less salty than other options, making it a great choice for those who prefer a milder flavor.

Country ham, on the other hand, is known for its strong, savory flavor thanks to the dry-curing process and aging. When smoked, it can develop a complex flavor profile that is appreciated by those who enjoy a more intense ham experience, making it an excellent choice for those looking to elevate their smoking game.

Should You Choose Bone-In or Boneless Ham for Smoking?

Additionally, bone-in hams often come with a more robust texture, which can be particularly beneficial for smoking. The connective tissues and fat surrounding the bone break down during the low and slow cooking process, contributing to a tender and succulent result. This makes bone-in ham a great choice for those looking to maximize flavor and texture when smoking on a pellet grill.

Is Fresh Ham More Suitable Than Cured Ham for Smoking?

When deciding between fresh ham and cured ham for smoking on a pellet grill, it’s essential to consider the differences in flavor and cooking methods.

Fresh Ham:
Definition: Fresh ham refers to the whole leg of pork that hasn’t been cured or smoked.
Flavor Profile: It has a milder taste and allows the smokiness of the wood pellets to penetrate more deeply, providing a unique flavor.
Cooking Time: Fresh ham requires a longer cooking time, usually around 15 to 20 minutes per pound at a low temperature (225-250°F), ensuring it cooks evenly while absorbing smoke.
Best Practices: It’s recommendable to brine fresh ham beforehand to enhance moisture and seasoning, which can lead to a juicier result.

Cured Ham:
Definition: Cured ham, such as city ham or country ham, has been processed with salt and other preservatives, and often comes fully cooked or partially cooked.
Flavor Profile: The curing process imparts a rich, salty flavor that might compete with the smoke, making it less ideal for some enthusiasts.
Cooking Time: Cured ham cooks faster, generally needing only to heat through, which can range from 10-15 minutes per pound, sometimes at higher temperatures.

In summary, fresh ham is often more suitable for smoking due to its ability to absorb flavor and its need for slower, low-temperature cooking. Cured ham, while flavorful, may not deliver the same depth of smokiness.

How Do Different Wood Types Influence the Flavor of Smoked Ham?

The type of wood used for smoking can significantly impact the flavor profile of ham, enhancing its taste in unique ways.

  • Hickory: Known for its strong, smoky flavor, hickory wood adds a robust taste to smoked ham. It can sometimes be overpowering, so it’s best used in moderation or blended with milder woods.
  • Apple: Applewood imparts a sweet and fruity flavor, making it a popular choice for smoking ham. This wood complements the natural sweetness of the meat, resulting in a delicate and well-rounded taste.
  • Cherry: Cherry wood offers a mild and slightly sweet flavor that enhances the natural taste of the ham without overwhelming it. It also gives the meat a beautiful reddish hue, adding visual appeal to your dish.
  • Maple: Maple wood provides a subtle sweetness and mild smoke flavor, making it ideal for those who prefer a lighter taste. It works well with ham, enhancing its flavor without masking the meat’s inherent qualities.
  • Pecan: Pecan wood has a rich and nutty flavor that adds complexity to smoked ham. It is milder than hickory but still provides a distinctive smokiness, making it a great choice for those who enjoy a balanced taste.

Which Wood Pellets Are Recommended for Smoking Ham?

When smoking ham on a pellet grill, the choice of wood pellets can significantly enhance the flavor. Here are some of the best options:

  • Hickory Pellets: Known for its strong, robust flavor, hickory is a classic choice for smoking meats, including ham. It provides a rich, smoky taste that complements the sweetness of the ham, making it a popular option for both traditional and modern recipes.
  • Alder Pellets: Alder wood offers a milder, slightly sweet flavor, which is ideal for those who prefer a subtler smoke. It pairs particularly well with ham, allowing the natural sweetness of the meat to shine through without overpowering it.
  • Apple Pellets: Apple pellets impart a sweet and fruity flavor that enhances the taste of smoked ham. The mild smoke from apple wood is perfect for those who enjoy a lighter, sweeter profile, making it a great option for holiday hams or special occasions.
  • Pecan Pellets: Pecan wood provides a rich, nutty flavor that adds depth to smoked ham. Its unique taste sits between hickory and fruitwoods, making it versatile and a great choice for those looking to experiment with different flavor profiles.
  • Cherry Pellets: Cherry wood gives a sweet, fruity smoke that not only enhances the flavor but also adds a beautiful color to the ham. The mildness of cherry makes it suitable for those who enjoy a delicate smoke that does not overpower the natural flavors of the ham.

What is the Ideal Preparation Method for Smoking Ham?

The smoking process significantly impacts the ham’s flavor and texture. Smoking not only adds a distinctive taste but also aids in preservation by creating a barrier against spoilage. According to the USDA, properly smoked ham can last in the refrigerator for 3-5 days, or up to several months in the freezer, making it a versatile option for meals. The enjoyment of smoked ham is not limited to traditional holiday meals; it can be used in a variety of dishes throughout the year, from sandwiches to casseroles, making it a staple in many kitchens.

To achieve the best results when smoking ham, best practices include using a high-quality wood pellet, such as hickory or applewood, which can impart unique flavors to the meat. Maintaining consistent temperatures and monitoring the internal temperature of the ham with a meat thermometer ensures that it reaches a safe cooking temperature of 145°F while remaining juicy. Additionally, allowing the ham to rest after smoking for at least 20 minutes before slicing helps the juices redistribute, resulting in a more succulent final product.

How Should You Season and Glaze Your Ham Before Smoking?

When preparing ham for smoking on a pellet grill, seasoning and glazing play crucial roles in enhancing flavor and texture.

Seasoning:
Dry rub: A blend of brown sugar, salt, black pepper, paprika, and garlic powder can create a flavorful crust. Apply the rub evenly over the surface, ensuring it adheres well.
Marinade: For a deeper flavor, marinate the ham overnight in a mixture of apple cider vinegar, mustard, and spices. The acidity helps tenderize the meat while infusing it with flavor.

Glazing:
Sweet Glaze: Combine honey or maple syrup with Dijon mustard, creating a delicious balance of sweetness and tang. Apply this glaze during the last hour of smoking to give it time to caramelize without burning.
Savory Glaze: A mixture of soy sauce, brown sugar, and crushed garlic can add a savory depth. Brush this glaze on the ham in the final stages of cooking to build a flavorful layer.

Using these techniques allows for a well-seasoned and beautifully glazed ham that complements the smoky profile achieved from the pellet grill.

How Long Should You Smoke Ham on a Pellet Grill?

Additionally, the choice of wood pellets can influence the flavor profile, with options like hickory or applewood providing distinct tastes that complement the ham well. Planning for extra time will also help accommodate any variations in cooking based on factors such as outdoor temperature and grill efficiency.

What Is the Target Internal Temperature for Smoked Ham?

Best practices for achieving the ideal smoked ham include monitoring the internal temperature with a meat thermometer to avoid overcooking or undercooking, using a water pan in the grill to maintain moisture levels, and allowing the ham to rest after cooking to ensure juiciness. These steps can significantly improve the final product, making the smoked ham not just safe to eat but also a flavorful delight.

What Common Mistakes Should You Avoid When Smoking Ham?

When smoking ham, there are several common mistakes to avoid to ensure the best flavor and texture.

  • Using the Wrong Type of Ham: Selecting a low-quality or pre-cooked ham can lead to less desirable results. For the best outcome, choose a fresh ham or a bone-in ham that is specifically labeled for smoking, as these will absorb flavors better and provide a superior texture.
  • Not Properly Preparing the Ham: Failing to properly prepare the ham by not scoring the surface or applying a dry rub can prevent the smoke from penetrating effectively. Scoring the ham allows seasonings and smoke to infuse deeper into the meat, enhancing the overall flavor.
  • Skipping the Brining Process: Neglecting to brine the ham can result in a drier end product. Brining not only adds moisture but also enhances the flavor profile, making it essential for achieving that juicy, flavorful bite.
  • Using Too Much Smoke: Over-smoking the ham can lead to a bitter taste that overshadows the natural flavor. It’s important to use a moderate amount of wood pellets and to monitor smoke levels throughout the cooking process for a balanced flavor.
  • Cooking at the Wrong Temperature: Smoking at too high or too low a temperature can affect the texture and safety of the ham. Aim for a consistent temperature of around 225-250°F, ensuring the ham cooks evenly and reaches the recommended internal temperature of at least 140°F for safety.
  • Not Letting the Ham Rest: Cutting into the ham immediately after smoking can result in lost juices and a dry texture. Allowing the ham to rest for at least 20-30 minutes post-cooking helps redistribute the juices, leading to a more flavorful and moist end product.

How Can You Ensure Even Cooking and Flavor Distribution?

Brining is essential as it infuses the meat with a mix of salt and spices, which not only adds flavor but also helps the ham retain moisture during the smoking process. This step is particularly important for lean cuts that might dry out easily.

Using a meat thermometer ensures that the ham reaches the optimal internal temperature of around 140°F for safety and quality. This method allows you to avoid overcooking, which can lead to a dry texture.

Regular basting with a glaze or marinade not only enhances the flavor profile of the ham but also helps keep the surface moist, preventing it from becoming tough or overly crispy. This technique allows for a beautiful caramelization while ensuring the inside stays juicy.

Maintaining a consistent grill temperature, ideally between 225°F to 250°F, is crucial for even cooking. Fluctuations in temperature can lead to uneven cooking results, so monitoring and adjusting the pellet grill as needed will help achieve the perfect smoked ham.

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